Keep corrosion at bay with the best rust-prevention products for your motorbike

Rust is the enemy of the motorcyclist, especially if you ride all year round, whatever the weather. Once corrosion sets in it is extremely hard to get rid of and can make a once beautiful machine look decidedly second-hand in a remarkably short space of time. But help is at hand with a variety of motorcycle rust prevention products.

Rust-prevention sprays are a simple and effective way to ward off corrosion before it sets in. A quick application of rust-prevention spray (taking care to avoid getting it on the brake discs) should ensure that the metal parts stay rust-free, the plated areas resist corrosion and furring up and fasteners remain unseized.

  • Top tip: Keep rust preventer sprays away from touchscreen TFT dash units as we’ve heard of instances of damage that resulted in replacement screens!

Why do I need to use rust-prevention products?

It’s a fair question. In a world where commercially available motorbikes are technological marvels crammed with componentry that was beyond the reach of most race teams just a couple of decades ago, why do they still go rusty?

The real answer is that the majority of the time and in the majority of places, they don’t. Painted or powder-coated areas should stay rust-free on most modern bikes left to their own devices. The problem is that, unlike cars, most of a motorbike’s components are at least partially, if not entirely exposed to the elements.

A small stone chip you’ve barely noticed can expose the bare metal beneath and then, over the course of a winter, oxidisation sets in. Before you know it, a piece of paint flakes away and then you’re on the slippery slope.

Rust forming on a metal surface

The other places motorbikes are susceptible to corrosion are the cheapest metal parts you can think of. Bolt and screw heads, metal fasteners and catches, caps and clips; like with any bike maintenance, the cheapest component in a system is the first place you should check for failure.

Applying a thin coating of rust preventer after you wash your bike can work wonders in preventing this from happening. It’s a great idea to do this if you store your bike over winter so you don’t get any nasty surprises come the spring.

And if you ride all winter then regular cleaning and rust prevention are a must. But the good news is that the rust treatment acts as a barrier between the winter grime and your bike so the next wash is always much easier.

What is rust?

Rusty bolt heads

Rust is iron oxide and is the result of the oxidation, or corrosion, of iron. To form, rust requires three ingredients – iron, oxygen (in the air) and moisture (water). Remove either the air or moisture and it can’t form, which is what rust prevention attempts to do, in the absence of paint or a protective finish. Salt makes rust worse as salt water is a better conductor of electricity, so the electrolysis reaction that causes corrosion takes place much faster.

Other metals such as aluminium are less susceptible to corrosion but that doesn’t mean they don’t oxidise at all. You’ll have seen a white fur on the surface of aluminium bolt heads before, that’s corrosion.

So which are the best rust prevention products on the market? Here are our favourites:

Used by Ben Clarke for five years
 
“Before I worked at MCN, none of my motorbikes had been near a can of rust preventer, protectant or maintenance spray. I’d cleaned and lubed chains, sure, but other than that I left my bikes to fend for themselves.

“A particularly fastidious colleague was appalled by this and immediately reached into his bag to hand me a can of ACF-50 - and I’ve used it ever since. Not only does this magical purple spray prevent rust from forming, it can reverse the damage in areas that have already started corroding. I find it best to spray onto a cloth and wipe over the bike as direct application leaves a thick, sticky finish.

“But in the bike’s nooks and crannies where no one looks, I spray a fairly generous amount in after more thorough washes (twice a year maybe). It’s not the cheapest option on the market but it goes a really long way and genuinely works.”

Read our full ACF-50 review

Pros

  • Highly effective treatment against corrosion
  • Works to clean up existing corrosion
  • Bottle lasts a long time if used sparingly

Cons

  • Hard to remove and slippy once applied
  • Quality
    5.0
  • Coverage
    5.0
  • Value
    5.0
  • Overall
    5.0
Application Aerosol or manual spray and refill
  • Thin Fluid Film Compound
  • Developed by aviation industry
  • Reverses effects of corrosion for up to 24 months (claimed)
Used by Ben Clarke for 12 months
 
“Scottoiler are better known for their fit and forget chain lubrication systems, but they also make this protectant spray for the rest of your bike.

“I used this stuff for a year in 2019/20 when I ran a Honda CBR650R on the MCN fleet. I put over 20,000 miles on that bike in all weathers and it went back to Honda absolutely spotless.

“Unlike the ACF-50 above, the FS 365 goes on thin. It leaves a sort of filmy residue on the bike (like oil in a puddle) that then dries in place. The spray bottle gives really great coverage so you can cover the whole bike really quickly without using too much, which I did almost weekly in winter and once or twice in the summer.”

Pros

  • Great value by volume and you get a lot of coverage
  • Easy application from the spray bottle

Cons

  • Washes away with the rain easily
  • Quality
    4.0
  • Coverage
    5.0
  • Value
    5.0
  • Overall
    5.0
Application Spray bottle
  • Water based and biodegradable
Used by Martin Fitz-Gibbons for two weeks
 
"XCP’s Rust Blocker is arguably the top anticorrosion spray on the market, out-performing even ACF-50 in several independent tests. Problem is, while Rust Blocker is phenomenally good at blocking rust, it’s also thicker, stickier and gloopier than ACF, and can leave something of a treacly, yellow tinge.

"So XCP have now developed this thinner, more transparent alternative, named Clear Coat. Sure enough, it applies much more cleanly and forms a virtually invisible layer. To assess its effectiveness, I ran an  aggressive salt-spray test using mild steel plates, comparing this new-fangled Clear
Coat to trusty ACF-50 and original Rust Blocker.

"The result: Clear Coat easily beat ACF-50 and offered nearly the same superb protection as Rust Blocker. An impressive potion that really does seem to live up to its claims."

Pros

  • Regularly comes out top of the group tests
  • Easy to apply with aerosol or spray bottle options
  • Doesn't leave the yellow tinge of original Rust Blocker

Cons

  • Difficult to come up with any
  • Quality
    5.0
  • Coverage
    5.0
  • Value
    5.0
  • Overall
    5.0
Application Aerosol or spray bottle
  • Clear, non-sticky finish
Used by Ben Clarke for 12 months
 
“If you asked me my requirements of a motorcycle protectant spray, smelling of mint would be right at the bottom – if at all. But just like nice smelling bike washes and chain
lubes, now I’ve had it I don’t want to go back.

"I’ve been using this throughout spring and summer on my Indian FTR after washing and it’s really easy to apply. Unlike ACF-50, you just spray this stuff straight from the can without turning your bike into a gloopy mess. It doesn’t last as well as ACF, though, and, unlike the purple stuff, it won’t reverse corrosion that’s already started.

"I got eight full bike applications from a can – or £1 per use – which isn’t bad but isn’t all that great, either. The Mint is a good option for summer peace of mind or leaving a bike in storage over winter, but because it’s so thin I’d pick something else for the winter months."

Pros

  • Easy to apply from aerosol
  • Thin, non-sticky finish
  • Refreshing minty scent you didn't know you needed

Cons

  • So thin that it washes off quickly
  • Quality
    4.0
  • Coverage
    4.0
  • Value
    3.0
  • Overall
    4.0
Application Aerosol
  • Minty-fresh scent
Price: £9.75 (was £15.99)
Used by Michael Guy for 10 months
 
"Anti-corrosion sprays have become big business with riders keen to keep their bikes in prime condition for the long term. I’ve been using Muc-Off’s latest anti-corrosion spray since May when I bought a KTM 690 Enduro R, knowing that it would be used on and off road regardless of the weather.

"It's easy to apply with a fine mist from the aerosol and you don’t need much as the fluid is designed to ‘creep’ to expel moisture while forming a protective coating once dry. The spray also has a dye in it meaning with a cheap UV torch I got from Amazon you can see exactly where the spray has been applied or more importantly hasn’t.

"In terms of any signs of corrosion – so far so good. It’s early days but Muc-off have some big claims about its effectiveness against the competition during testing for the product, which took three years of development.

"Crucially, they claim it only needs to be applied once a year, making it a cost effective way of reducing corrosion."

Pros

  • Great coverage from aerosol can
  • Works for a whole year (according to Muc-Off)
  • UV dye to check thorough coverage

Cons

  • Gets sticky if you over-apply and then difficult to remove
  • Quality
    5.0
  • Coverage
    5.0
  • Value
    5.0
  • Overall
    5.0
Application Aerosol
  • UV dye for coverage check
  • Lasts up to 12 months
Tested by Gareth Evans for three months
 
"Every once in a while, you stumble across a product that genuinely surprises you. This Bulldog BDX lube is one of those products.

"Not only does it offer an impressive level of lubrication (with an operating temperature range of between -40 to +280°C) but it’s also an almighty penetrating agent. I’ve used it on some very old, rusty manifold bolts that were completely seized, and after five minutes of soaking and the gentlest of coaxing, they came free right away.

"I’m even a fan of the bottle design – the two-stage mechanism prevents unintentional spraying and the rigid spout means you can apply with precision."

Pros

  • Works in a whole variety of applications including as a penetration spray
  • Easy to use two-stage spray nozzle

Cons

  • Available from fewer retailers than some other options
  • Quality
    5.0
  • Coverage
    3.0
  • Value
    5.0
  • Overall
    4.0
Application Aerosol
  • Two-stage spray nozzle
  • Works as a penetration spray and general lubricant

How MCN tests rust prevention products

At MCN, we want to make sure that when you buy a rust preventer (or any product for that matter) it really works and is worth the money you pay.

We haven’t tested these rust prevention sprays in a lab, we used them exactly how you would – in the real world and through all riding conditions. As-well-as the team running their own bikes, many of us are also lucky enough to run long-term test bikes on the MCN fleet and these are a great place to test rust protection sprays.

Our testers are asked to consider whether the product works (does rust form) but also how easy it is to apply, whether it leaves a residue, how long it lasts and how many applications you get from a can.

We also ask them to consider whether the product is thick enough to last several washes (or a whole year as claimed by some) or seems to come off at the first sign of a hose and brush.

To find out more, head to our dedicated page explaining how we test motorcycle products.

In order to be included on this page, a spray must achieve at least four stars overall. Here’s a guide to what our star ratings mean:

  • 1 star – Poor performance in this category or overall. A product with a single star rating has fallen below the expected standard and should be avoided.
  • 2 stars – Basic performance in this area or overall. A product with a two-star rating has managed to perform to a barely acceptable level and there is room for improvement.
  • 3 stars – An average performance in this area or overall. A product with a three-star rating has achieved a basic level of performance and is deemed adequate.
  • 4 stars – A product has performed over and above the accepted averaged in this category or overall. A product with a four-star rating has surpassed expectation and delivered in a particularly impressive way.
  • 5 stars – A product has performed at the highest possible level in a particular category or overall. A product with a five-star rating has delivered to the highest possible level, impressing the tester with its performance. We would happily spend our own money on it.

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